J.W. Morris, Jr.1, H.G Song1 and F. Hua2
1Department of Materials Science and Engineering, University of California, Berkeley, CA 94720
and Center for Advanced Materials, Lawrence Berkeley National Laboratory
2Materials Technology Operation, Intel Corporation
Santa Clara, CA 95054
Sn-rich solders that have become candidates for use in Pb-free solder joints. In this presentation we discuss the specific solders discussed are Sn-3Ag-0.5Cu, Sn-3.5Ag, Sn-0.7Cu and Sn-10In-3.1Ag, used in thin joints between Cu and Ni/Au metallized pads. The creep behavior of these joints was measured over the range 60- 130°C. The four solders show the same general behavior. At all temperatures their steady-state creep rates are separated into two regimes with different stress exponents (n). The low-stress exponents range from ~3-6, while the high-stress exponents are anomalously high (7-12). Strikingly, the high-stress exponent has a strong temperature dependence near room temperature, increasing significantly as the temperature drops from 95 to 60ēC. The anomalous behavior of the solders appears to be due to the dominant Sn constituent. Joints of pure Sn have stress exponents, n, that change with stress and temperature almost exactly like those of the Sn-rich solder joints. Research on creep in bulk samples of pure Sn suggests that the anomalous temperature dependence of the stress exponent is due to a change in the dominant mechanism of creep. Whatever its source, it has the consequence that conventional constitutive relations for steady-state creep must be used with caution in treating Sn-rich solder joints, and qualification tests that are intended to verify performance should be carefully designed.